藍牙耳機電池不充電應急維修方法
一只(zhi)μVisiON(優威信)ZL600立(li)體聲藍牙耳(er)機(ji),故障(zhang)為不能開機(ji),充不進電。
用(yong)小(xiao)一字儀表(biao)改錐沿外殼面板接縫細心撬開正面蓋(gai)板,再小(xiao)心取出電路板和內部電池(chi)。
注意:電(dian)路板與外殼問有兩處用(yong)膠粘接,要用(yong)小(xiao)―字改(gai)錐細心撥開;麥(mai)克風(feng)、發(fa)聲單元(yuan)都用(yong)膠固定在外殼上了(le),輕拉出電(dian)路板到―定位置就行了(le),注意別拽斷引線。
故障分析:這款藍牙(ya)耳機使用(yong)了容量為l00mAh的(de)(de)鋰(li)聚(ju)合物電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi),鋰(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)帶(dai)有(you)充(chong)放(fang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)保(bao)護(hu)板(ban)(ban)。測量鋰(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)輸出電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)為0.4V左(zuo)右,用(yong)5V電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),測得充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流為零。剝(bo)開包在(zai)鋰(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)保(bao)護(hu)板(ban)(ban)外層的(de)(de)絕緣膠皮,測得鋰(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)心(xin)的(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)為1.05V,說明鋰(li)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya)太低(di)(di),已經低(di)(di)于保(bao)護(hu)板(ban)(ban)的(de)(de)充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)開啟電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)(ya),保(bao)護(hu)板(ban)(ban)起保(bao)護(hu)作(zuo)用(yong),斷開了充(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)回路。
于是用外接(jie)(jie)5V電(dian)(dian)(dian)源串(chuan)聯33Ω電(dian)(dian)(dian)阻直接(jie)(jie)對鋰電(dian)(dian)(dian)心(xin)充(chong)(chong)電(dian)(dian)(dian),測得充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)從(cong)100mA逐漸下降(jiang),鋰電(dian)(dian)(dian)心(xin)的(de)端電(dian)(dian)(dian)壓逐漸上升,當上升到(dao)3V左右時(shi)停止外接(jie)(jie)充(chong)(chong)電(dian)(dian)(dian),使用原機配(pei)的(de)充(chong)(chong)電(dian)(dian)(dian)線插人藍牙耳(er)機的(de)充(chong)(chong)電(dian)(dian)(dian)插口,這時(shi)可(ke)以正(zheng)(zheng)常充(chong)(chong)電(dian)(dian)(dian)了(le)!將鋰電(dian)(dian)(dian)心(xin)和保(bao)護板(ban)用絕(jue)緣(yuan)膠皮包好(hao),裝(zhuang)回耳(er)機內部,按原樣恢(hui)復藍牙耳(er)機,正(zheng)(zheng)常充(chong)(chong)電(dian)(dian)(dian),雨(yu)個多(duo)小時(shi)后充(chong)(chong)滿電(dian)(dian)(dian),可(ke)以正(zheng)(zheng)常使用了(le)。
本以為這個(ge)藍牙耳機修復成功了(le),于(yu)是(shi)用(yong)其(qi)聽歌試(shi)用(yong),2個(ge)多(duo)小時后(hou)電量耗盡自動關機,再測試(shi)又回到(dao)了(le)原來的故(gu)障(zhang)狀(zhuang)態:既不能開機也充不進電,又處于(yu)保(bao)護(hu)狀(zhuang)杰(jie)。
綜合分析(xi):鋰電(dian)(dian)池(chi)保(bao)(bao)護(hu)(hu)板(ban)的(de)(de)放電(dian)(dian)保(bao)(bao)護(hu)(hu)功(gong)能失效(xiao),放電(dian)(dian)終止電(dian)(dian)壓(ya)低于充電(dian)(dian)開(kai)啟(qi)電(dian)(dian)壓(ya)。可以(yi)選擇(ze)的(de)(de)修(xiu)復方(fang)案有:(1)更換新的(de)(de)帶保(bao)(bao)護(hu)(hu)板(ban)的(de)(de)鋰電(dian)(dian)池(chi)。但一時很難(nan)買到容量(liang)相近、尺寸相符的(de)(de)鋰電(dian)(dian)池(chi);(2)保(bao)(bao)留鋰電(dian)(dian)心,更換鋰電(dian)(dian)保(bao)(bao)護(hu)(hu)板(ban)。可從淘汰(tai)的(de)(de)或損(sun)壞的(de)(de)舊(jiu)MP3內部的(de)(de)鋰電(dian)(dian)池(chi)上拆下大小合適的(de)(de)鋰電(dian)(dian)保(bao)(bao)護(hu)(hu)板(ban)換上,但這條途徑也(ye)有困難(nan)。在上述兩種方(fang)法都難(nan)以(yi)實(shi)現(xian)的(de)(de)情況下,我采用了如圖(tu)所示的(de)(de)應(ying)急方(fang)法進(jin)行(xing)維(wei)修(xiu)。
修理方法:圖中(zhong)虛線(xian)方框中(zhong)為鋰(li)(li)電(dian)(dian)(dian)保(bao)(bao)(bao)(bao)護(hu)(hu)板(ban)內部示意圖,經檢查(cha),這(zhe)個(ge)(ge)藍牙耳機的鋰(li)(li)電(dian)(dian)(dian)保(bao)(bao)(bao)(bao)護(hu)(hu)板(ban)在鋰(li)(li)電(dian)(dian)(dian)池(chi)負(fu)極(ji)充電(dian)(dian)(dian)電(dian)(dian)(dian)路中(zhong)有一個(ge)(ge)無(wu)(wu)觸點(dian)開關(guan),鋰(li)(li)電(dian)(dian)(dian)保(bao)(bao)(bao)(bao)護(hu)(hu)板(ban)通過這(zhe)個(ge)(ge)無(wu)(wu)觸點(dian)開關(guan)的通、斷來對鋰(li)(li)電(dian)(dian)(dian)池(chi)起充、放(fang)電(dian)(dian)(dian)保(bao)(bao)(bao)(bao)護(hu)(hu)作用(yong)。現在鋰(li)(li)電(dian)(dian)(dian)池(chi)保(bao)(bao)(bao)(bao)護(hu)(hu)板(ban)的放(fang)電(dian)(dian)(dian)倮(luo)護(hu)(hu)功能失效,放(fang)電(dian)(dian)(dian)終止電(dian)(dian)(dian)壓低于充電(dian)(dian)(dian)開啟(qi)電(dian)(dian)(dian)壓,導致無(wu)(wu)法充電(dian)(dian)(dian),為此,用(yong)電(dian)(dian)(dian)阻R和發(fa)光二極(ji)管(guan)D串聯后再(zai)并接(jie)到這(zhe)個(ge)(ge)無(wu)(wu)觸點(dian)開關(guan)的兩側(即鋰(li)(li)電(dian)(dian)(dian)池(chi)保(bao)(bao)(bao)(bao)護(hu)(hu)板(ban)的負(fu)極(ji)引出線(xian)與鋰(li)(li)電(dian)(dian)(dian)池(chi)負(fu)極(ji)之間),為鋰(li)(li)電(dian)(dian)(dian)池(chi)搭建(jian)負(fu)極(ji)輔助充電(dian)(dian)(dian)電(dian)(dian)(dian)路。發(fa)光二極(ji)管(guan)D選用(yong)導通電(dian)(dian)(dian)壓1.5V~2.0V的紅色(se)或綠色(se)貼片(pian)LED,電(dian)(dian)(dian)阻R起限流作用(yong),可選用(yong)100Ω左右的貼片(pian)電(dian)(dian)(dian)阻。
充電過程:剛充電時鋰電池電壓低于鋰電保護板的充電開啟電壓,鋰電保護板內部的無觸點開關斷開,但充電電流由電源正極流經鋰電池后,從鋰電池的負極經電阻R和發光二極管D流到電源負極,給鋰電池充電(dian)(dian)(dian)(dian)(dian)(dian):隨著充電(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)進行,鋰電(dian)(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)(dian)壓逐(zhu)漸上升達(da)到鋰電(dian)(dian)(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)板的(de)(de)充電(dian)(dian)(dian)(dian)(dian)(dian)開(kai)啟(qi)電(dian)(dian)(dian)(dian)(dian)(dian)壓時(shi),鋰電(dian)(dian)(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)板內部的(de)(de)無(wu)觸點開(kai)關導通,鋰電(dian)(dian)(dian)(dian)(dian)(dian)池進人正常充電(dian)(dian)(dian)(dian)(dian)(dian)狀態;當鋰電(dian)(dian)(dian)(dian)(dian)(dian)池充電(dian)(dian)(dian)(dian)(dian)(dian)到約3.7V(實測)時(shi),發光(guang)二極管(guan)D截止,電(dian)(dian)(dian)(dian)(dian)(dian)阻R和發光(guang)二極管(guan)D串聯(lian)構成的(de)(de)負極輔助充電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)路(lu)斷(duan)開(kai),但這時(shi)鋰電(dian)(dian)(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)板維持對鋰電(dian)(dian)(dian)(dian)(dian)(dian)池充電(dian)(dian)(dian)(dian)(dian)(dian);當鋰電(dian)(dian)(dian)(dian)(dian)(dian)池充滿時(shi)(約4.2V),鋰電(dian)(dian)(dian)(dian)(dian)(dian)保(bao)護(hu)(hu)板內部的(de)(de)無(wu)觸點開(kai)關斷(duan)開(kai),起到充滿保(bao)護(hu)(hu)作用。
由于電(dian)阻R和發(fa)光二極管D這兩個貼片元件體(ti)積很(hen)小(xiao),將它們串聯焊在一起,并聯到鋰(li)電(dian)池保護(hu)板上(shang)后(hou)可以直接放(fang)在保護(hu)板邊上(shang),也可以用細導(dao)線引出來用雙(shuang)面不干膠(jiao)粘貼在藍牙耳機內部(bu)合適(shi)的位(wei)置。
注意事項:由于是靠發光二極管D的截止電壓來斷開輔助充電電路,輔助充電電路沒有穩定的關斷電壓,因此輸人的充電電源電壓應以⒋5V~5.0V為宜,盡可能接近5V,最高不能超過5.2V。日前市場上銷售的有些充電器實際輸出電壓與標稱值相差很大(da),一定要實測輸出電壓是否在(zai)上述(shu)范圍之內(nei)。
由于這(zhe)(zhe)樣(yang)修理后鋰電池并沒有恢(hui)復放電保護功能(neng),使用(yong)中(zhong)可能(neng)會因過放電影(ying)響鋰電池的(de)壽命,因此使用(yong)中(zhong)要(yao)(yao)注意電池放完電后應及(ji)時(shi)充電,不要(yao)(yao)在低(di)電壓下長時(shi)間擱置,最好不要(yao)(yao)等電量耗(hao)盡再充電,當工作(zuo)中(zhong)藍牙耳(er)機發出(chu)“嘀(di)嘀(di)”提示音時(shi)就(jiu)要(yao)(yao)及(ji)時(shi)充電。當然,這(zhe)(zhe)是(shi)應急使用(yong)的(de)方法(fa),能(neng)買到相近規格(ge)的(de)鋰電池直接代換(huan)最好。